HC5A Turbocharger for KTA38 Diesel Engine – Trucks, Construction & Industrial Applications
Turbo Model & Part Numbers
Turbo Model: HC5A
OEM / Reference Part Numbers:
3594027, 3035305, 3035306, 3035307, 3035308, 317107, 3523850, 3523851, 3525218, 3525219, 3594028, 3594029, 3594030, 3801697, 3801697NX, 3801697RX, 4033456, 466166-0001, 466166-0002, 466166-0003, 466166-0004, 3801722
(Please confirm engine model and turbo part number before ordering.)
Product Overview
The HC5A turbocharger is a high-quality OEM-standard replacement for KTA38 diesel engines, widely used in heavy-duty trucks, construction machinery, and industrial equipment.
A worn or failing turbo can lead to power loss, excessive smoke, increased fuel consumption, and unstable engine performance. The HC5A turbo restores proper boost pressure and airflow, improving torque, engine responsiveness, and fuel efficiency, ensuring reliable performance under heavy load and demanding conditions.
Manufactured with heat-resistant alloys and precision-balanced CHRAs, the HC5A turbo delivers long-lasting durability, smooth performance, and reduced turbo lag, even in extreme working environments.
Key Features
OEM-Compatible Replacement
Engineered to meet KTA38 turbo specifications and all listed OEM part numbers.
Heavy-Duty Construction
Designed for long-haul, high-load, and industrial applications.
Stable Boost Performance
Restores factory boost pressure for consistent power output and torque.
Reduced Turbo Lag
Optimized turbine and compressor design ensures smooth acceleration and responsiveness.
Precision Dynamic Balancing
CHRA is dynamically balanced to reduce vibration, protect bearings, and extend service life.
Engine & Vehicle Compatibility
-
Engine: KTA38 Diesel
-
Vehicles: Heavy-duty trucks, construction machinery, industrial equipment
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Applications: Long-haul transport, construction, industrial operations
Who This Turbocharger Is For
The HC5A turbocharger is ideal for:
- KTA38 engine operators
- Heavy-duty truck fleet managers
- Construction and industrial machinery operators
- Diesel engine rebuilders and remanufacturers
- Industrial and fleet maintenance workshops
Problems This Turbocharger Solves
- Engine power loss and reduced torque
- Excessive black smoke and high fuel consumption
- Turbo noise, bearing wear, or oil leakage
- Unstable engine operation under heavy loads
- Shortened engine service intervals
Restoring proper airflow and boost ensures efficient, smooth, and reliable engine performance.
Benefits
- Recovers factory-level power and torque
- Improves acceleration and engine responsiveness
- Enhances fuel efficiency and reduces emissions
- Minimizes turbo lag and ensures smooth operation
- Long-lasting durability for heavy-duty applications
Technical Specifications
| Turbo | Specification |
|---|---|
| Turbo Model | HC5A Turbocharger |
| Part Numbers | 3594027 3035305 3035306 3035307 3035308 317107 3523850 3523851 3525218 3525219 3594028 3594029 3594030 3801697 3801697NX 3801697RX 4033456 466166-0001 466166-0002 466166-0003 466166-0004 3801697 3801722 |
| Engine Model | KTA38 Diesel |
| Turbo Type | Fixed geometry |
| Cooling | Oil-cooled |
| Material | Heat-resistant alloy, precision-balanced CHRA |
| Condition | Brand new |
| Application | Trucks, construction, industrial machinery |
| Warranty | 6 months |
Installation Guide
Installation Steps
- Ensure the engine is completely cooled before removing the old turbo.
- Drain engine oil and inspect oil supply and return lines.
- Remove the old turbo, intake, and exhaust components.
- Clean all mounting surfaces thoroughly.
- Pre-lubricate the HC5A turbo with clean engine oil.
- Install using OEM torque specifications.
- Reconnect all oil lines, intake, and exhaust components.
- Start the engine and idle for 3–5 minutes to verify oil pressure and check for leaks.
Professional installation is recommended for optimal performance and longevity.
Maintenance Recommendations
- Use OEM-approved engine oil and filters
- Replace oil and air filters regularly
- Inspect oil feed lines for blockages or carbon buildup
- Idle engine briefly after heavy-duty operation
- Periodically inspect turbo connections for leaks or damage
Typical Usage Scenarios
- Heavy-duty trucks equipped with KTA38 engines
- Construction machinery and industrial equipment
- Fleet turbo replacement and maintenance programs
- Engine rebuild and remanufacturing projects
- Professional diesel repair workshops
Frequently Asked Questions (FAQ)
Q1: Is the HC5A turbo a direct replacement for KTA38 engines?
Yes, it meets all OEM specifications and listed part numbers.
Q2: Will this turbo restore lost engine power?
Yes, it restores proper boost pressure and airflow, returning factory-level performance.
Q3: Is professional installation required?
Yes, professional installation ensures correct oil supply, alignment, and turbo operation.
Q4: What warranty is included?
A 12-month warranty against manufacturing defects is included.
Q5: Can this turbo help reduce fuel consumption and smoke?
Yes, proper boost and airflow improve combustion efficiency and reduce emissions.
Why Choose Us
Dedicated Turbocharger Manufacturer
We specialize in OEM and aftermarket turbochargers for heavy-duty diesel engines, including trucks, construction, and industrial machinery.
Quality Assurance
- OEM-standard manufacturing processes
- Precision-balanced CHRAs for smooth operation
- Multi-stage inspection and testing
- Reliable supply for fleets, workshops, and OEM clients
About Us
Founded in 2001, Fengcheng Zhongke Turbocharger Co., Ltd. manufactures complete turbochargers, CHRAs, turbine shafts, compressor wheels, and repair kits.
Our products are exported worldwide to North America, Europe, South America, Asia, and the Middle East, serving fleets, distributors, and repair workshops.
Our Team
Our team includes experienced turbo engineers, quality control specialists, and international sales professionals, providing technical guidance, accurate product matching, and reliable after-sales support.
OEM & Aftermarket Services
- OEM and ODM manufacturing
- Bulk supply and private labeling
- Technical verification prior to shipment
- Long-term support for workshops, distributors, and fleets
Looking for a high-quality HC5A turbocharger for KTA38 diesel engines?
Contact us today for pricing, availability, and technical support.
HC5A Turbocharger for KTA38 Engine | Heavy-Duty OEM Replacement 3594027 466166-0001 HC5A turbocharger for KTA38 diesel engines. Compatible with 3594027, 3035305, 466166-0001. Restore engine power, torque, and efficiency for heavy-duty trucks, construction, and industrial machinery.
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